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Mine was not loose, just poorly assembled and not fully seated. Sorted like they bump it after solder and tried to put it back together before the solder solidify. This resulted is a tiny air gap in the connection. Be sure the sending unit is removed from the truck because the torch will make many pieces of you and your truck.
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We need you to hang around for a very very long while.
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Mine turned out to be a "pizza-junk". I finally got time to jump out there and fiddle with it today for a while. And get this, the Powder Puff made it out too! Once they get older they just don't like to sweat a drop anymore. I've come to accept it I guess, but when they get a little dad-sick and come out from the air conditioning to spend time with me it sure does make me happy.
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So we started off pulling the 5 screws, two nuts, and one pipe off the sending unit - again.
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Then on a whim, I thought, "May as well remove that nasty old gas in the tank while I"m in there" so I removed the bolts holding the straps on the tank. That's really all that's holding the tank in there. Plus one worm strap thingy on the fuel neck.
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The worm strap was 3/8", I could barely get to it with a wrench, but here's what it looks like.
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These straps are just springy metal straps, but they're bent to fit the tank. If you don't move them behind the tank, you'll swear it's bolted down somewhere else.
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